Project Roof: Week Two

Project Roof: Carport structure goes in

Let’s start with an update on our project’s timeline because our timing has increased slightly.

1) Preparation – two three weeks

  • Remove pergola on back patio
  • Removing the 3′ addition on the front of carport
  • Add additional support in carport
  • Repair porch overhangs
  • Prune bushes and trees away from the roof
  • Remove remaining ceiling in our Great Room
  • Replace all our fascia
  • Fix our skylights
  • Prep plumbing
  • Put up plastic sheeting in the house to prevent debris from filtering down
  • Get the cats anxiety drugs

2) Tear off the existing roof – 1 to 2 days (moved back a week due to scheduling)

3) Interior work – one week

  • Update our electrical lines to code
  • Replace and repair decking & soffits
  • Insulate the rafters
  • Rework our water and gas pipes so they run more efficiently
  • Installing a tank-less water heater
  • Prep the ceiling for our kitchen remodel by installing new range exhaust system

4) Roof install and Finishing – 3 to 4 days

  • Install fireproof base layer
  • Install insulation layer
  • Install thermoplastic polyolefin (TPO) single-ply roofing membrane
  • Install any vents that are needed
  • Install shingled roof on our addition
  • Install drainpipes
  • Finishing the plumbing on top of the roof

Project Roof: Week 1 End

Here is where we left off last week with the carport structure upgraded.

Project Roof: Carport Week 2

This week, Jim added the new 2×10″ fascia to the full parameter. One early decision we made was to upgrade all the fascia from 1×10″ to 2×10″. It’s the one piece of the roof that will be visible so we felt it was an important splurge. And yes before someone asks, we are saving as much wood as we can for other projects.

Project Roof: New fascia

Jim hung the fascia slightly lower than the original which gives it this nice clean line compared to how the fascia and soffit boards used to meet.

Project Roof: Back porch overhang

He also began to work on our back porch issues. Our back overhang has always been an eyesore. It leaks water during the rainy season and sags miserably.

Project Roof: Back porch overhang

We’ve always wondered why it sags so badly and it was great to finally get the answer. This part of the overhang (different from all the rest on the house) was built to collect water and have it drain down one drain pipe. The rafters were an inch shorter (2×6″ instead of 2×7″) than the rest on the house which allowed the water to collect here. I am certainly not an expert on drainage, but what I do know is overtime this section of the roof became a sponge because the concept didn’t work.

Project Roof: Back porch overhang

On top of that, the original beam that ran the length of the overhang, was not secured correctly to our master bedroom wall (see above). Instead of sitting the beam on top of the studs in the wall, it was just secured to the plywood. Overtime, because of both of these decisions, the overhang began to sag even more. When Jim removed it, the middle was 4″ lower than the sides.

Project Roof: Back porch overhang fixed

To fix the overhang, Jim replaced the beam that ran the length of the porch. He sat it (correctly) on the studs in the master bedroom wall and built up the support on the opposite side as well. Next week, he will replace the rafters as well.

Over the weekend, I finally pruned back our lemon and kumquat trees to give the guys a little more room to work as well.

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General Thoughts

It’s been great to see the fascia go up. I am so happy we went with the 2×10″s instead of the 1×10″s that were originally used on the house. These thicker boards give such a nice finished look to our roofline.

And I can’t talk enough about how different the back porch looks. Straightening it out just has changed the feel of the back porch. I know that sounds dramatic, but its like someone with bad posture compared to someone standing straight. It completely changes the porch’s demeanor.

Project Roof: Backyard setup

Next up

Our roof removal has been scheduled for Monday, October 13th which is a week later than we had hoped for. There was a bit of negotiating that had to happen on the price before we could schedule, but we are happy with the final outcome even if it’s a little later than expected.

Next week, the back porch and fascia will be finished up so we are all ready to go with the removal.

Project Roof: Week One

Project Roof: Original Carport

Hello and welcome to Project Roof! I cannot begin to tell you how excited we are to get this project started. It’s been so long in the planning.

The first construction project was removing a poorly designed extension to our carport. This part is not original to the house and overtime begun to sag at the seam. We decided to remove it to cut down on our roof square footage and to restore the carport to its original length. Eventually we plan on making it into a proper garage, but that’s something we will tackle later on. For the present, we wanted Jim our carpenter, to just remove the extension, repair the overhang structure, any major dry-rot he found and add new posts to the front that were actually cemented securely into the driveway.

Project Roof: Side view of carport

Here’s the side view so you can see the full extension better. Our best guess is that the old owner may have had a Cadillac to want the carport extended? Who really knows…

Project Roof: Carport sagging

From the opposite side, the sagging and dry-rot along the seam is pretty obvious. You can see a gap along the side where the boards have rotted and warped.

Project Roof: Removing the extension

Jim removed the extension and fascia along the entire roof line. This allowed him to get a good look at what was holding up our carport and overhangs. He found that our carport structure was pretty flimsy especially along the front and side. The photo above shows the replacement wood he added along the front of the carport.

Dry-rot on the carport

Here’s a bad photo of the dry-rot boards. Jim told me he also found a giant rats nest which he very nicely got rid of without showing us. All the damaged boards were replaced and Jim added extra support that was missing from the structure especially along the side.

Carport supports

He also dug and cemented new posts for the front of the carport. These guys won’t budge which is a good thing. The last set was not secured at the base and I’ve always been worried I might nudge them with the car.

Project Roof: Week 1 End

At the end of the week, the carport structure was done. Doesn’t the roof line look better? I am so happy with it.

General Thoughts

I thought the first week went really well. We not only got the carport part moving along, but we signed our roofing contract.

Jim was able to a take a look at the roof deck when he pulled off the fascia. He thinks that most of the deck (the layer of wood sitting on the rafters) will need to be replaced. From what he could see, there was a lot of mold. To combat this in the future, we plan on adding vents to the underside all the overhangs to prevent moisture buildup.

Our biggest decision this week was who would subcontract our the roof removal – Jim or the roofing company. In the end, it made more sense to have Jim do it so he could begin working on the dry-rot. Unfortunately since Sacramento got a little rain this week all the roof removal companies are booked up for the next couple weeks. A little rain apparently bring roof hysteria in these parts. We are still waiting to find out when we can schedule the removal, but are hoping it will be next week.

And finally, the cats. Loki has spent a large chunk of the week in our clothes closets hiding from Jim. He seems to be okay in the evenings, but I am still going to call the vet to see what I can do for him when there is a lot more activity on the roof. Pixel, of course, is absolutely fine with the work so far.